Manufacturing parks DEMO
2.61MWh / 1.25MWTwo-/three-shift manufacturing loads; production cannot be interrupted.
Electricity grid (10kV)
PCC Connect Point
Distribution grid 10kV / 0.4kV
BESS Energy Storage Systems
2.61MWh / 1.25MW
2.61MWh / 1.25MW
Fire escape 6m
Repair channel ≥ 1.2m
COMMERCIAL & INDUSTRIAL PROJECTS
On a constrained site,
Let Energy Storage Systems be real.
Production and energy boundary
(c) Tightly landed, controlled, operationally independent, engineeringly delivered, without disrupting core production operations, access to real park power distribution systems and the generation of verifiable project evidence.
Item number
TC-DEMO-PROJ-CI-2610
DEMO PROJECT
Storage capacity
2.61MWh
Rated power
1.25MW
Access to voltage
0.4kV
Status:
Stable running (DEMO)
01 Combining Business DEMO PROJECT
Data-infrastructure parks DEMO
3.44MWh / 1.72MWHigh-reliability loads with emphasis on backup and power continuity.
Commercial complexes DEMO
1.72MWh / 0.66MWCommercial and office loads with clear intra-day peaks and valleys.
Logistics parks DEMO
2.00MWh / 1.00MWLogistics and charging loads with high volatility.
Manufacturing park:
A typical continuous production load, which can be used mainly for demand control, pebble arbitrage and the stabilization of production power supply.
02 Site and operational constraints matrix DEMO PROJECT
| Planning elements | Land use / layout | Grid-connection constraints | Grid-connection capacity | Fire access route | Construction window | Load fluctuation | Production continuity |
|---|---|---|---|---|---|---|---|
| Project requirements | Compact site footprint Do not influence the main channel. |
Plant short-circuit capacity ≤ 65dB(A) |
Point-of-connection capacity ≤ 2.0MVA |
Fire access route ≥ 6m |
Available outage windows Six hours. |
Intra-day fluctuation range 20%–100% |
Production line 24/7 Run |
| Project achieved | Land tenure approximately 260 m2 Avoiding Main Channels |
Plant noise ≤ 58dB(A) |
Access Capacity 1.25MW |
Fire access route 6m achieved |
Actual power outage window 4.2 hours |
BESS Peak Smooth Load |
Production's not going on. Phased Switch |
Project requirements:
The project must be implemented within the established production boundaries without altering the core logistics and fireways of the plant, while meeting the PCC capacity and production continuity requirements.
03 Physical structure comparison DEMO PROJECT
Integrated cabinet system (All-in-One)
Application: Small business / Industrial
PCC
0.4kV
0.4kV
→
PCS + EMS
+ Battery integration
+ Battery integration
→
Load
- Capacity range: about 255-465kWh
- Land tenure: approximately 2-5 m2
- Maintenance channel: ≥1.0m
- Deployment speed.
2-4 container system
Application: Small and medium-sized industrial parks
PCC
0.4kV
0.4kV
→
PCS / EMS
→
→
Load
- Capacity range: approximately 500 kWh–2.5 MWh
- Land tenure: 20-40 m2
- Maintenance channel: ≥1.2m
- It's easy to expand in stages.
10 Container system (using this project)
Application: Large and medium industrial parks
PCC
0.4kV
0.4kV
→
PCS / EMS
→
→
Load
- This item: 2.61 MWh / 1.25 MW
- Land tenure: around 240-300 m2
- Fire escape: 6 m
- Repair channel: ≥1.2m
10 cabinet systems:
The project is based on a 10-chamber distributed BESS, which meets the size of 2.1 MWh / 1.25 MW, with a combination of fire escape and post-maintenance.
04 Physical curve and storage tracking DEMO PROJECT
24h load curve
BESS Charge Power
BESS Schedule Effects
Critical load fluctuations
7.8%
Maximum charge power
±1.25MW
Response Time
≤ 250ms
Number of Day Cycles
0.82 times
Schedule satisfaction rate
≥ 95%
05 Project implementation and production boundary
Business projects must be established at the same time as production, safety, construction, networking and operation of multiple borders.
Production boundary
- Production line 24/7 running
- Real-time load fluctuations
- Do not influence core processes
Operation scene
- Vehicles, logistics, traffic diversion
- Limited space for maintenance
- Construction process subject to production
Permission and isolation
- LOTO execution
- HV/LV isolation
- Mutual confirmation
Planned blackout window
- Critical loads maintained.
- Controlled power outage window
- Actual 4.2 hours
Transfer test certificates
- Control strategy alignment
- Protection and communication authentication
- Unusual Switch Exercise
Chart Status
- Completion Map Update
- Change record filing
- Field configuration is consistent.
Safe return operation
- System stable.
- Security data is normal.
- Formal handover on site
06 Installation of space and construction validation DEMO PROJECT
Hang and position.
(b) A self-contained vehicle, crane and personnel area of operation.
Foundations and sites
The concrete base and drainage conditions are reviewed and the ground load meets the equipment requirements.
Installation of cables
Cables and bridge paths are clear, critical width 600 mm.
Fire access route
Fire escape 6m, no conflict with production logistics routes.
Divisional isolation
Equipment partitions, distribution boundaries and repair isolation points are determined during the design phase.
07 Evidentiary chain of delivery DEMO PROJECT
FAT Out of the Plant
- Functional test log
- Protect lock records
- Performance test records
- FAT Report
Incoming inspection.
- Check of arrival lists
- Appearance and transport inspections
- Key widget serial number
- Check report
Installation of construction
- Install Checksheets
- Insulation and ground testing
- Wire and sequence check
- Construction records
Electron debugging
- Single debugging records
- Interlock test logs
- Control input testing
- Debug Report
SAT on-site inspection and acceptance
- Performance Validation
- Connect Response Validation
- User confirmation records
- SAT report
• Operational evidence DEMO PROJECT
The value of the project must fall on real operating data: whether movement control is implemented, loads are improved and equipment is stable.
Planned VS Real Power
Transformer / PCC Load Rate
Current
58%
Top 78%
Battery cabinet temperature distribution
Maximum Temperature
30.2°C
Average temperature
24.6°C
Minimum temperature
6.6°C
System usability
99.2%
Available
Run days 23 / 31
Close Ring / Operation Change
Total alarms
12
Active alarm.
0
Closed circle rate
100%
Maintenance worksheets
3
Configuration Changes
2
Current Version
V1.3.2
09 Representative item: TC-DMO-PROJ-CI-2610 DEMO PROJECT
PROJECT OVERVIEW
| Item number | TC-DEMO-PROJ-CI-2610 |
| Type of project | Manufacturing & Industrial Energy Corporation |
| System Capacity / Power | 2.61MWh / 1.25MW |
| System voltage | 0.4kV |
| Connect Point | PCC: 10kV / 0.4kV |
| Land area | Approximately 260 m2 |
| Time of shipment | 2025-04-18 |
| Run Status | Stable running |
Site Layout
Key constraints and realization
- The total load is limited by the site ' s boundary and is set in 10 compact boxes.
- Production is running at 24/7, with a phased replacement for construction.
- The PCC network capacity is limited and can be used for peaking and demand control.
- Fire escape 6m, where the area is separated from production logistics.
- Maximum recharge capacity ± 1.25 MW.
- BESS Effective dispatch satisfaction rate of 95 per cent.
System configuration
- Battery cabinets: 10
- PCS Box 1
- EMS Box 1
- Electric cabinets: 1 set
- Fire protection systems: 1 set
- Temperature control systems: 10
Scope of delivery
- System design and integration
- Equipment manufacturing and supply
- Active & Commissioning
- System connection and acceptance
- Run Training
Switch and Access
- Planned power outage window: 6 hours
- Actual power outage: 4.2 hours
- Switching step: 7 steps
- Backpath: Complete
- Delivery time: 2025-04-18
Current running evidence
- Daily average data error: 0.82%
- BESS schedule accuracy: good
- System availability: 99.2 per cent
- Unclosed loop alert: 0
- Number of days running: 23/ 31
10 Transfer kit DEMO PROJECT
Definition of completion of business projects:
Not "equipment has been put in the park," but...
Site Boundary → Grid Constraint → Physical Architecture →
Safe Construction → Controlled Cutover →
SAT → Operating Evidence → Handover
All are in place and the storage capacity is indeed capable of operating in a continuous, stable and verifiable manner under a real production load.