Conversion of custom requirements into validated, transportable and interconnectable international BESS products

From Custom Requirements to Verifiable, Shippable, Handover-Ready International BESS

DEMO PROJECT

Client (anonymous) Anonymous Customer

Item number TC-DEMO-PROJ-OEM-5064

System Capacity 5.064 MWh

Status FACTORY RELEASED

01 Project overview

International Customized Storage Energy Project

The project is customized for overseas clients 5.064 MWh energy storage systems. System configuration, engineering validation, plant acceptance and international delivery, based on standard storage platforms and in accordance with target market regulations, networking requirements, transport conditions, customer interfaces and local language requirements.

APP

Application Scenarios Commercial storage / peak-valley arbitrage / grid support

GRID

Networking requests Offshore grid regulation and local connection

ENV

Environmental Conditions Medium pressure environment, outdoor installation, international transport

DOC

Scope of documentation PCS, BMS, EMS, Fire Protection, Debugging and Certification

FAT

Delivery status Plant acceptance completed and ready for international transport

                    Project highlights
                100%
                            100% Customized design
                            Client URLs and live conditions met
                        
TEST
                            Full process verifiable
                            From demand, work to FAT to form a chain of evidence
                        
SHIP
                            Internationalized delivery capacity
                            Packaging, transport, document synchronization design
                        
HAND
                            Engineering delivery
                            Transportable, debugable, hand-overable
                        

System configuration

System Capacity 5.064MWh

Battery total pressure range 1126.4 – 1497.6Vdc

Communication side 10 / 20 / 33 kVac Configuration

System form 20FT HC Container

Ingress protection IP55

Working environment -30 – 50°C / C5-H

02 Customised Configuration Matrix Based on client input

CAP

Capacity Configuration

5.064MWh
LFP core platform
Pack / rack standardization
N+1 Extended Reserve

Direct current voltage platform

1126.4 – 1497.6Vdc
1500 V DC platform
PCS Window Match
Insulation.

CAB

Box and Structure

20FT HC
IP55
C5-H preservation
Stations for international transport

GRID

Grid-connected interface

10 / 20 / 33kVac
50 / 60Hz
Locally configured
Protection interface definition

COM

Communication Protocols

Modbus TCP
IEC 104
BMS Agreements
VPN / Cybersecurity

OEM

Appearance Custom

Client brand
Colour / Paint
Security markings
Multilingual inscriptions

DOC

Languages and documents

Chinese/ English
Client specified language
User Manual
FAT / authentication information

Capacity configuration: Around the 5.064 MWh target capacity, define cell, pack, rack, and system configuration, and freeze the deliverable release configuration.

03 Configuration retroactive and change management

From client demand to finality, each change is sourced, evaluated and influenced.

Base Version

V0.1 Needs baseline established

Client review

V0.2 Client confirmation of demand

Project evaluation

V1.0 Internal engineering confirmation

Requests for change

CR-01 Structural and interface adjustments

Impact assessment

IR-01 Cost / surrender / Performance

External Configuration

RC-1.0 Controlled release

Basic V0.1 Client URLs, target market conditions, on-site interfaces and transport constraints entered the initial configuration baseline.

04 Project implementation and validation

Needs design and validation

System architecture, interfaces, parameters and validation programmes.

PCS / BMS / EMS Integrated Development

Protocol, logic, protection and unusual process development.

Target market assessment and issues closed

Closing of gaps in regulations, environment, certification and interfaces.

Testing and reliability evaluation

Process identification, assembly certification and reliability evaluation.

Batch production

Make and process tests according to the freeze configuration.

Plant acceptance FAT

Functions, performance, protection, communication and document acceptance.

Needs design and validation: Complete the decomposition of the need for system architecture, interfaces, parameters, functionality and target regulations to form a testable engineering option.

Thermal Simulation Authentication

Insulation resistance test.

Communications

Network Simulation Test

Charge/Discharge Testing Curve

FAT Report

05 Documents and Packaging

Multilingual Tags and Files

Platoon, security tags, manuals, drawings, FAT reports and authentication information are managed in tandem with the version in the specified language of the client.

Localize human interface

EMS / HMI harmonize interfaces, units, alarms and operating terms according to project language and customer operating requirements.

Protective Packaging and Maritime Transport

Designed and equipped with state monitoring for tidal, dust, seismic and long-term transport protection under international shipping conditions.

Provision for spare parts

Based on equipment BOM, operating risk and customer maintenance strategy, field spare parts, specialized tools and consumables are deployed.

International transport and delivery links

Following the release of the plant, packaging, suspension, port, sea transport, destination port and site handover remain part of the evidence of product delivery.

FAC

Plant

Production completed / internal inspection

PORT

Port

Export declaration/document identification

SEA

Transport

Maritime transport / status monitoring

DST

Port of destination

Unload / Customs clearance / status review

SITE

Destination

Delivery on site / Sign-in

Sub-packaging programme Naval transportation/ hanging / storage protection

Hanging and binding. Stations, angles and vehicle fixation

Earthquake prevention and monitoring Impact, tilt, humidity record

Routes and traceability Transport number and status tracking

Handover of documents PL / COC / QA / Transport Documents

07 Debug support and SAT readiness

Remote debugging support

VPN Remote access and diagnosis

CFG Parameter Configuration Support

ALM Alarm analysis and optimization

COM Communication and protocol alignment

Client, SAT readiness checklist.

✓ Equipment appearance and transport status confirmed

✓ Client cable and interface ready

✓ Base and location confirmation

✓ Network protection and rights confirmed

✓ Electrical insulation and ground inspection

✓ Functional test condition ready.

✓ Communications and network address configuration complete

✓ Confirm alarm and protection records

✓ EMS / BMS / PCS

✓ SAT Implementation Plan confirmed

SAT readiness 100%

On-site service readiness

BASE Configuration baseline Eventually

FAT FAT Evidence Package Plant acceptance evidence

DOC Document Package Manual / Drawing / Authentication

SHIP Transport evidence Packaging / monitoring / logistics

SAT SAT List On-site acceptance and acceptance readiness

HAND Project delivery package Final Handover Archive

Ultimate Principle: Internationally customized products must be able to Customer Requirement → Released Configuration → Verification → FAT → Packaging → Shipment → SAT Readiness → Handover The full chain is traced to ensure that each customization requirement eventually has a clear product configuration and verifiable evidence.